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    • Home
    • About us
    • Products
      • COMPOSITES MATERIAL
      • —fibreglass & carbon
      • —infusion consumables
      • —sandwich panels
      • —GlossLamix™ skin sheet
      • —EcoLamix™ skin sheet
      • —MaxFloat™ syntactic foam
      • 3S INDUSTRIAL LIFTING
      • —blade maintain platform
      • —ladder hoist
      • WEARABLE EXOSKELETON
      • —PES-B back suit
      • —PES-U upper Limb Suit
      • —FIT-HV lumbar exo
      • —FIT-U upper limb exo
    • Contact us
  • Home
  • About us
  • Products
    • COMPOSITES MATERIAL
    • —fibreglass & carbon
    • —infusion consumables
    • —sandwich panels
    • —GlossLamix™ skin sheet
    • —EcoLamix™ skin sheet
    • —MaxFloat™ syntactic foam
    • 3S INDUSTRIAL LIFTING
    • —blade maintain platform
    • —ladder hoist
    • WEARABLE EXOSKELETON
    • —PES-B back suit
    • —PES-U upper Limb Suit
    • —FIT-HV lumbar exo
    • —FIT-U upper limb exo
  • Contact us

Discover Composites Material

MaxFloat™ Syntactic Foam

Advanced Syntactic Foam for Subsea and Offshore

Buoyancy from Surface to 11,000m Depth

MaxFloat™

The Perfect Balance of Lightweight, Strength and Durability

Syntactic foam is a composite material consisting of hollow glass microspheres embedded within a polymer matrix. This structure delivers exceptional lightness and strength, making it ideal for buoyancy applications in subsea vehicles and deep-water systems.


MaxFloat™ syntactic foam is built on decades of design and manufacturing expertise. Its outstanding mechanical performance, optional integration of metallic inserts, and durable protective coatings ensure long service life in demanding offshore environments. Typical applications include oil & gas subsea modules, ROV/AUV buoyancy blocks, deep-water oilfield equipment, and oceanographic instruments—where strength, impact resistance, buoyancy retention, and thermal stability are critical.


Thanks to its advanced formulation, MaxFloat™ offers some of the lowest densities available on the market for depths from surface to 11,000 m, while maintaining superior compressive strength and long-term durability. Available as standard blocks or fully customised buoyancy modules, MaxFloat™ can be used as-is, cut to precise dimensions, or bonded to form larger assemblies.


We partner with a specialised technology company focused on high-performance solid buoyancy materials. Backed by an advanced R&D centre and a multidisciplinary team—including professors, PhDs and engineers in polymer science, composites, functional materials, and mechanical design—the team has deep expertise in microsphere and macrosphere syntactic foam technologies. Through continuous innovation, they have developed dozens of high-tech products and hold multiple patents in this field.


Built upon this strong technical foundation, MaxFloat™ delivers reliable, high-performance syntactic foam engineered for the most demanding subsea and offshore conditions. In marine operations, compressive strength, buoyancy efficiency, thermal insulation and long service life are essential for safety and reliability. Leveraging our complete material portfolio and deep application know-how, MaxFloat™ provides tailored buoyancy solutions for critical subsea equipment.

WHAT WE OFFER

  • MaxFloat™ standard blocks
  • MaxFloat™ large-format bonded blocks for increased dimensions and modular assembly
  • MaxFloat™ custom CNC-machined 3D components tailored to your design requirements
  • MaxFloat™ GFR-HEMS (glass fibre reinforced hollow epoxy macrospheres)
  • MaxFloat™ custom 3D-machined components - optionally enhanced with macrosphere blends - can be supplied with high-performance protective coatings such as polyurethane finishes or a robust 2 mm elastic polyurea layer.
  • Technical and customer service

SPECIFICATIONS

MaxFloat™ syntactic foam

Standard Block Dimensions:    BYZ and PM grades: 500*500*100mm, or 640*540*100mm; 

HYZ grades: 500*500*100mm

MaxFloat™ GFR-HEMS (glass fibre reinforced hollow epoxy macrospheres)

Standard GFR-HEMS diameters: 40mm, 15mm and 8mm

OUR PROJECTS

    DOWNLOADS

    MaxFloat™ syntactic foam_Bunjil Composites v2_25 (pdf)

    Download

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